What Is A Purlin In A Roof? (Everything You Need To Know)

A purlin is a horizontal bar that supports the weight of your roof decking and prevents it from being blown away by strong winds. They are commonly used in metal structures to tie rafters on the roof to enhance the stability of the building. For wood-frame buildings, the purlins may replace narrowly spaced rafters. 

Purlins are essential and beneficial components when roofing. Therefore, it is good to know different types of purlins, their installation, selection, and maintenance for effective roofing. 

This article explores all the necessities of purlins that will come in handy when roofing.

Why Do You Require A Purlin In A Roof?

You require a purlin to support your roof, especially on metal structures. They also used to tie rafters to enhance the stability of the roof. 

How Many Types Of Purlins Exist?

These are the two main types of purlins:

Z Purlins

Z purlins are used to give a building its desired shape and roof structure. Their inclination is less than 90 degrees, making them suitable for roofs that need to be curved for beauty. You can overlap them during installation to construct a building that lasts longer.

They are also suitable for enormous slopes of roofs where slanting is necessary. Besides their application on modern buildings, you can position them between roofing sheets to provide additional support due to their robust nature.

C Purlins

You can distinguish them from Z purlins because of their C shape. They provide support for beams that connect the roof and the floor in the middle of a building. In addition, to support, you can use them as joists. They can span different lengths of the roof for more than 20 feet. No drilling is required since they are well-fitted to acquire precise measurements. 

Which Are The Best Materials For Roof Purlin?

Hot-formed steel is the best material for roof purlins because of its strength and competencies to support the roof.  

Wood is also one of the purlin materials manufacturers use but is susceptible to insect attacks and rotting when exposed to moisture. Therefore, roofing using wood purlins is not advisable in wet areas. 

Cold-formed steel is another cheap and easy material to use but is likely to break when subjected to the high pressure of the roof. 

Red Oxide VS. Galvanized Purlins For Roofing

Red oxide purlins, also called printed purlins, are prominently used in roofing than galvanized types. It does not assure maximum protection unless further coating is applied to prevent rusting. Therefore, red oxide purlins are less effective for roofing because of rusting upon exposure to wet conditions like rainfall

Galvanized purlins are suitable for roofing because they don’t get corroded by moisture. However, they are expensive and challenging to paint. 

Cost Of Roofing Purlins

The amount you decide to spend on purlins will be determined by the thickness and size of the purlins. On average, the cost ranges from $2 to $5 per linear foot on your roof. It applies to both galvanized and red oxides for the 14 gauge types. However, prices may be lower or high due to importing fee charged for delivering the material right at your doorstep. The price range also covers sizes ranging from 4″ x 2″ to 12″ x 2.5″. 

Metal Purlins For Roofing

Applying purlins for roofing will be a good option after selecting the right purlins. Your roof will enable you to choose from 12 gauge, 14 gauge, and 16 gauge purlins. Metal purlins work well when combined with decks and installation accessories. Consult your contractor or engineer to get the right purlins for the best results. 

How To Arrange Purlins When Roofing?

By tradition, purlins are arranged depending on the direction of the roofing slope. You should set and space purlins evenly to ensure they support the trusses. Avoid positioning purlins against each other as this will cause bending that distorts the shape of the roof. Instead, place them at the trusses’ nodes to obtain an even arrangement while maintaining a straight roof.

Both Z and C purlins are arranged vertically on roofs to facilitate easy installation and fabrication. You can also position them in butted and sleeve connections, but this will resonate with the nature of your roof’s slope. The arrangement may also differ with run systems employed. Run systems are roofing installation methods and greatly determine how purlins are installed on a roof. 

How To Support Roof Purlins?

Purlins provide support for roofs but also need to work efficiently. You should support purlins using rafters to make their stud and avoid curves. Install purlins on top of your roof’s rafters along with a felt underlayment for maximum support. Roof purlins are also complemented by struts and placed 8 feet away from the 2 x 4 posts and 6 feet towards 2 x 6 struts. 

Longer distances require extra support by adding more posts, which can be costly when metal studs are used. The standard interval is 5 feet, but the best way to support purlins for roofing is to position them at short intervals to support the heavy loads. Supported purlins will strengthen your roof regardless of its pitching. 

Flat, conventional, low-pitched, and high-pitched roofs require you to support the purlins while setting up to ensure a structurally-sound building.

Selecting The Correct Purlins

The run system determines the selection of a purlin. Run systems are the installation methods used when fixing your roof. The four-run systems dictate the type of purlins to select and are as follows:

Continuous Spans: Purlins are supported by other purlins equally spaced in the middle. 

Double Spans: 2 purlins are supported at the center and the ends. 

Double Lapped: 2 Purlins are arranged to overlap for additional support.

Single Span: A single purlin spans over the whole structure

Purlins are placed 16 inches from each other or less. This standard measurement should give you the approximate number of purlins you need for your project. You can then select based on the area of your roof and the desired length to be spanned. For instance, roofing a small section will require a 4-inch purlin as it can span up to 12 feet on the roof. 

For medium-sized roofs, you will either need 6 inch or 8-inch purlins that span for 18 inches and 25 inches, respectively. A building with a more extensive roof and extended overhangs will require a 10-inch purlin to stretch for 30 feet on the roof. Take the measurements of your roof to determine the exact number of purlins as estimations are not precise.

How Far Should Purlins Be Positioned On Sloping Roofs?

The distance between purlins on a roof is different according to the nature of the roof. For a sloping roof, you will position them at specific intervals based on the spacing of trusses, types of trusses, slopes of trusses, and the kind of roof coverings you use. For example, you will require a safe distance of 1.5m to 1.75m when using corrugated sheets. 

Lightweight roofing materials have a joint interval positioning of 4 inches, while heavy roofing materials have extended purlin intervals of 4 feet or more. On the other hand, many residential and commercial buildings have roof purlins spaced 1 to 2 feet apart.

How Do You Install Metal Purlins On A Roof?

Step 1: Get The Measurements

Ran a tape measure from one side of the rafter to another on the roof to get the number of purlins needed. Also, measure the height of the roof and note down the measurements. Repeat the procedures to get the width of the roof.

Step 2: Mark The Installation Positions And Begin

Draw a horizontal line with the precise measurements that allows roof purlins to fit. The safe distance between one purlin to the other is about 1.5m to 1.75m. Take a purlin and install it, beginning with its corner. Bolt it with a 16d nail on the vertical rafter that supports the roof. Insert two more inches in the 16-inch spaces on the rafters since they are automatically positioned at intervals. 

Step 3: Proceed With The Installation

Add another purlin horizontally, adjacent to the first purlin, and add more purlins downwards. Make sure that the roof is balanced with the positioned purlins. For extra purlins, cut using tin snips whenever the need arises. 

Step 4: Finishing And Inspection

Add another column of purlins while cutting unnecessary protrusions down the horizontal line. Check once again to confirm that all purlins are fit to rafters and no nails are pointing up. 

Note that you are not supposed to weld any part of the roof that contains purlins. Welding produces a lot of heat which affects purlins from functioning correctly and should be avoided. Welding removes the coating on the purlins, which considerably reduces your roof’s durability and lifespan. 

Online installation guides are also available, but it is good to confirm with your manufacturers. Nevertheless, this installation guide is general and applies to both Z and C roof purlins.

Final Thought

In conclusion, purlins are essential in roofing. Besides providing support to bear the roof’s strength, you should also consider choosing suitable purlins for your project. When in doubt, the best way is to consult an expert construction engineer to achieve the best roofing that caters to all your needs. 

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